First, the design of raw materials and data
1. Types, specifications, speed, power (or torque), starting characteristics, short-time overload capacity, moment of inertia, etc..
2. Types, specifications, uses, speed, power (or torque) of the working machines. Work system: constant load or variable load, variable load diagram, start and braking, short-term overload torque, starting frequency, impact and vibration degree, rotation direction, etc..
3, the prime mover is connected to the reducer, whether the shaft has radial force and axial force.
4, installation type (reducer and the prime mover, the relative position of the machine, vertical, horizontal).
5, transmission ratio and its allowable error.
6. Requirements for size and weight.
7. Requirements for service life, safety and reliability.
8. Environmental conditions such as ambient temperature, dust concentration, air flow rate and pH, lubrication and cooling conditions (whether circulating water, lubrication stations), as well as restrictions on vibration and noise.
9 、 requirements for operation and control.
10, materials, rough, standard parts, sources and inventory.
11. Manufacturing capacity of a manufacturing plant.
12. Requirements for lot size, cost and price.
13, delivery time.
The first four are necessary, and other aspects can be conventionally designed, for example, the design life is generally "years.". For important occasions, the reliability should be higher.
Two, select the type of reducer and installation type
Three, the initial process and parameters
The selected level of performance, the initial gear and main parts materials, heat treatment, machining method, lubrication and lubrication oil.
Four, determine the transmission series
According to the total transmission ratio, the series of transmission and the transmission ratio at different levels are determined.
Five, the initial geometric parameters
Initial gear transmission center distance (or pitch diameter), modulus and other geometric parameters.
Six, the overall design
Determine the structure of the reducer, shaft size, span and bearing type, etc..
Seven, School
Check the strength of the gears, shafts, keys, etc., and calculate the life of the bearings.
Eight. Calculation of lubrication and cooling
Nine. Determine the accessories of the reducer
Ten, determine gear carburizing depth
When necessary, the data of tooth shape and tooth direction modification are calculated.
Eleven, drawing drawings
The relevant standards of the state and industry should be implemented in the design.